Social Sciences: Class 10 (Part 1) — Chapter 6: Manufacturing Industries

6.1 Introduction to Manufacturing

Production of goods in large quantities after processing from raw materials to more valuable products is called manufacturing. People employed in the secondary activities manufacture the primary materials into finished goods. The economic strength of a country is measured by the development of its manufacturing industries.

6.2 Importance of Manufacturing

The manufacturing sector is considered the backbone of general and economic development due to the following reasons:

6.3 Classification of Industries

Industries are classified based on various criteria to facilitate better understanding:

6.3.1 On the Basis of Source of Raw Materials Used

  • Agro-based: Cotton, woollen, jute, silk textile, rubber, sugar, tea, coffee, and edible oil.
  • Mineral-based: Iron and steel, cement, aluminium, machine tools, and petrochemicals.

6.3.2 According to Their Main Role

  • Basic or Key Industries: Those which supply their products as raw materials to manufacture other goods (e.g., iron and steel, copper smelting, aluminium smelting).
  • Consumer Industries: Those that produce goods for direct use by consumers (e.g., sugar, toothpaste, paper, sewing machines, fans).

6.3.3 On the Basis of Capital Investment

  • Small-Scale Industry: Defined with reference to the maximum investment allowed on the assets of a unit. At present, the maximum investment allowed is rupees one crore.
  • Large-Scale Industry: Investment exceeds the limit of one crore rupees.

6.3.4 On the Basis of Ownership

  • Public Sector: Owned and operated by government agencies (e.g., BHEL, SAIL).
  • Private Sector: Owned and operated by individuals or a group of individuals (e.g., TISCO, Bajaj Auto Ltd., Dabur Industries).
  • Joint Sector: Jointly run by the state and individuals or a group of individuals (e.g., Oil India Ltd.).
  • Cooperative Sector: Owned and operated by the producers or suppliers of raw materials, workers, or both. They pool resources and share profits or losses proportionately (e.g., sugar industry in Maharashtra, coir industry in Kerala).

6.3.5 Based on the Bulk and Weight of Raw Material and Finished Goods

  • Heavy Industries: Such as iron and steel.
  • Light Industries: Use light raw materials and produce light goods (e.g., electrical goods industries).
6.4 Agro-based Industries

6.4.1 Textile Industry

The textile industry occupies a unique position in the Indian economy because it contributes significantly to industrial production, employment generation, and foreign exchange earnings. It is the only industry in the country which is self-reliant and complete in the value chain (from raw material to the highest value-added products).

6.4.2 Cotton Textiles

In ancient India, cotton textiles were produced with hand spinning and handloom weaving techniques. After the 18th century, power-looms came into use. The first successful textile mill was established in Mumbai in 1854.

  • Concentration: Historically concentrated in the cotton-growing belt of Maharashtra and Gujarat due to the availability of raw cotton, market, transport, port facilities, labour, and moist climate.
  • Decentralisation: While spinning continues to be centralised in Maharashtra, Gujarat, and Tamil Nadu, weaving is highly decentralised to incorporate traditional skills and designs in cotton, silk, zari, and embroidery.

6.4.3 Jute Textiles

India is the largest producer of raw jute and jute goods, and stands at second place as an exporter after Bangladesh. Most of the mills are located in West Bengal, mainly along the banks of the Hugli river in a narrow belt. The first jute mill was set up near Kolkata in 1855 at Rishra.

  • Location Factors: Proximity of jute-producing areas, inexpensive water transport, a good network of railways and roadways, abundant water for processing, and cheap labour.

6.4.4 Sugar Industry

India stands second as a world producer of sugar but occupies the first place in the production of gur and khandsari. The raw material is bulky, and its sucrose content reduces during long haulage.

  • Shift to South and West: In recent years, there is a tendency for mills to shift and concentrate in the southern and western states, especially Maharashtra, because the cane produced here has a higher sucrose content and the cooler climate ensures a longer crushing season.
6.5 Mineral-based Industries

6.5.1 Iron and Steel Industry

The iron and steel industry is the basic industry since all other industries depend on it for their machinery. It is a heavy industry because all raw materials and finished goods are heavy and bulky, entailing high transport costs. Iron ore, coking coal, and limestone are required in the ratio of approximately $4:2:1$. Some quantities of manganese are also required to harden the steel. The Chhotanagpur plateau region has the maximum concentration of iron and steel industries due to low-cost iron ore and high-grade raw materials in proximity.

6.5.2 Aluminium Smelting

Aluminium smelting is the second most important metallurgical industry in India. It is light, resistant to corrosion, a good conductor of heat, malleable, and becomes strong when mixed with other metals. It is used to manufacture aircraft, utensils, and wires. Bauxite is the raw material used in smelters. Regular supply of electricity and an assured source of raw material at minimum cost are the two prime factors for its location.

6.5.3 Chemical Industries

The chemical industry in India is fast-growing and diversifying. It comprises both large and small-scale manufacturing units. It has two main sectors:

  • Inorganic Chemicals: Includes sulphuric acid (used for fertilisers, synthetic fibres, plastics), nitric acid, alkalies, soda ash, and caustic soda.
  • Organic Chemicals: Includes petrochemicals, which are used for manufacturing synthetic fibres, synthetic rubber, plastics, dye-stuffs, drugs, and pharmaceuticals.

6.5.4 Fertilizer Industry

Centred around the production of nitrogenous fertilizers (mainly urea), phosphatic fertilizers, ammonium phosphate (DAP), and complex fertilizers which have a combination of nitrogen (N), phosphate (P), and potash (K). Potash is entirely imported as India does not have any reserves of commercially usable potash.

6.5.5 Cement Industry

Cement is essential for construction activities. This industry requires bulky and heavy raw materials like limestone, silica, and gypsum. Coal and electric power are also needed. The first cement plant was set up in Chennai in 1904.

6.5.6 Automobile Industry

Provides vehicles for quick transport of goods and passengers. After liberalisation, the coming of new and contemporary models stimulated demand, leading to healthy growth in passenger cars, two-wheelers, and three-wheelers.

6.5.7 Information Technology and Electronics Industry

Covers a wide range of products from transistor sets to television, telephones, cellular telecom, computers, and radars. Bengaluru has emerged as the electronic capital of India. A major impact of this industry has been on employment generation.

6.6 Industrial Pollution and Environmental Degradation

Industries are responsible for four major types of pollution:

6.7 Control of Environmental Degradation

Some suggestions to reduce industrial pollution include:

6.7.1 NTPC Shows the Way

NTPC is a major power-providing corporation in India with ISO 14001 certification. It has a proactive approach to preserving the natural environment through:

  • Optimum utilisation of equipment using latest techniques.
  • Minimising waste generation by maximising ash utilisation.
  • Providing green belts for nurturing ecological balance.
  • Reducing environmental pollution through ash pond management and water recycling.
  • Ecological monitoring and online database management for all its power stations.